Looking to improve safety, consistency, and efficiency in your production line? Automated chemical spray systems for conveyors are a proven solution used across industries for tasks like surface treatment, cleaning, lubrication, and disinfection. Here’s everything you need to know.
What is an Automated Chemical Spray System for Conveyors?
An automated chemical spray system is a precision-controlled unit that dispenses specific chemicals—such as sanitizers, lubricants, anti-rust agents, or coatings—onto products moving along a conveyor belt. Controlled by sensors, PLCs, or timers, the system ensures uniform, hands-free application, reducing manual labor and enhancing workplace safety.
Key Components and Functions
Component
Function
Spray Nozzles
Atomize or fan spray chemicals onto surfaces
Chemical Tank
Securely stores liquid chemicals
Pump (Diaphragm/Gear/Peristaltic)
Transfers liquid from the tank to nozzles
Solenoid Valves
Control on/off flow triggered by sensors or PLCs
Sensors (IR / Proximity)
Detect product presence and position
Control Panel (PLC/Timer)
Manages spray intervals and quantity
Filters & Regulators
Prevent clogging and ensure consistent pressure
Protective Enclosure
Contains mist/overspray to prevent contamination
Drain & Collection System
Recovers excess spray for reuse or disposal
Where Are These Systems Used?
Industry
Application
Common Chemicals
Metal Finishing
Anti-rust coating, degreasing
Phosphates, corrosion inhibitors
Food & Beverage
Conveyor sanitation, lubrication
Food-safe sanitizers, silicone oils
Automotive
Mold release, surface prep
Graphite, water-based emulsions
Packaging
Label adhesion, anti-static
IPA, anti-slip sprays
Textile
Fabric conditioning
Softeners, starch solutions
Mining
Dust suppression
Surfactants, wetting agents
Modes of Operation
Mode
Functionality
Continuous Spray
Constant application while the belt moves
Intermittent Spray
Timed or sensor-triggered spraying
Zone-Based Spray
Activates only in specific conveyor zones
Speed-Synced Spray
Adapts spray volume based on conveyor speed
Built-In Safety & Handling Features
Corrosion-resistant materials: PVC, Teflon, SS316
Automated flush cycles to prevent clogs
Chemical level alarms in storage tanks
Exhaust fans or sealed hoods to contain mist
Emergency stop controls and manual overrides
Benefits of Using an Automated Spray System
Optimized chemical use – reduces overuse and waste
Consistent application – every product receives the same treatment
Enhanced safety – minimizes operator exposure to chemicals
Low downtime – includes auto-clean and anti-clog features
Eco-conscious design – optional reclaim and recycling modules
Recommended Nozzle Types by Use
Purpose
Nozzle Type
Spray Pattern
Disinfection
Fine mist / fogging
Full cone / atomized cloud
Coating
Flat fan
Linear coverage
Lubrication / Oil
Hollow cone
Circular spray
Moisture / Static Control
Air-assisted
Diffused mist
Integration Options
This system integrates easily into modern automation setups:
