Industrial Conveyors System
Synergy Automatics is a premier Indian manufacturer offering customized conveyor solutions, including industrial conveyor belt machines, PVC flat-belt systems, modular flat belt conveyors, Z-type cleated-belt conveyors, and inclined PVC and multi-angle belt conveyors.
Industrial Conveyor system manufactuerer in India
An industrial conveyor system is a robust, automated material-handling solution comprising belts, rollers, chains, or modular slats. It is designed to continuously and reliably transport goods across manufacturing, logistics, and processing facilities. This enhances throughput, reduces manual labor, and ensures synchronized flow between workstations.
Continuous, High-Speed Throughput
Automated conveyors ensure a steady and uninterrupted flow of materials and products, drastically reducing cycle times and eliminating process bottlenecks compared to manual handling.
Labor Savings & Ergonomic Benefits
Conveyors eliminate the need for repetitive lifting and carrying, reducing worker fatigue, lowering labor costs, and allowing employees to focus on higher-value operations.
Improved Process Consistency
With precise speed control and indexing, conveyors maintain consistent spacing and timing—crucial for automated processes like filling, labeling, inspecting, or robotic pick-and-place systems.
Scalability & Flexibility
Modular designs allow for easy reconfiguration or extension to meet changing product lines or facility layouts, accommodating future growth and increased throughput demands.
Enhanced Safety & Reduced Damage
Guarded and enclosed systems minimize accidents and product damage. Safety mechanisms like emergency stops, pull cords, and light curtains support compliance with industry safety standards.
Space Optimization
Specialty designs (e.g., spiral, incline, overhead monorails) maximize vertical and compact floor layouts—ideal for high-density or space-constrained facilities.
Energy Efficiency
Smart features like zone-based drives and gravity-based designs optimize power usage, significantly reducing energy costs versus forklifts or AGVs.
Data-Driven Maintenance & Reliability
Integrated sensors (vibration, temperature, current monitoring) enable proactive maintenance. This reduces unplanned downtime and extends system longevity.
Integrated Automation & Traceability
Conveyors interface seamlessly with PLC/SCADA, barcode/RFID systems, and robotics for real-time monitoring, tracking, and quality assurance.
Industrial Conveyor Belt Machine
Our Industrial Conveyor Belt Machines are ideal for transporting materials over long distances while maintaining product integrity. Built from mild steel and engineered for flexibility, these machines handle bulk material, cartons, and packed goods reliably.
Best For: Manufacturing units, packaging centers, warehouse logistics.
Specifications:
Type: Belt Conveyor
Material: Mild Steel
Capacity: 1–50 kg per feet
Speed: 0–15 m/s
Automation: Semi-Automatic
Length: Customized
Brand: Synergy Automatics
Benefits:
Cost-effective material movement over long runs
Easily accommodates elevation changes
Minimal degradation during transit
Visible product movement improves process control
PVC Flat Belt Conveyor System
The Industrial PVC Flat Belt Conveyor offers a lightweight, robust solution for transporting products across production and packaging lines. Highly durable against oils and moisture, it ensures hygienic, consistent movement.
Best For: Food processing, packaging, pharmaceutical, electronics industries.
Specifications:
Material Handling Capacity: 1–100 kg/m
Belt Material: PVC
Frame Coating: Powder Coated
Speed: Adjustable
Brand: Synergy Automatics
Customization: Available
Benefits:
Excellent durability with low maintenance needs
High resistance to food-grade contaminants
Smooth and quiet operation
Easy alignment adjustment
Flat Belt Conveyor
Our Industrial Flat Belt Conveyors are engineered for versatile material movement across diverse industries. Designed with PVC-nylon belts and rigid frames, these conveyors are ideal for smooth item flow.
Best For: Warehousing, inspection lines, light manufacturing.
Specifications:
Belt Type: PVC Nylon Fabric
Structure: Mild Steel, Stainless Steel, or Aluminum
Length & Width: Customized
Operating Speed: 0–15 m/min
Brand: Synergy Automatics
Voltage: 440 VAC, 50 Hz
Benefits:
Minimal friction and wear
Adjustable to fit tight spaces
Strength-tested for industrial use
Z-Type Cleated Belt Conveyor
The Industrial Z Type Cleated Belt Conveyor is the best choice for lifting loose materials or products at an angle without rollback. Perfectly designed with cleats and Z-shape configuration, it moves goods vertically with precision.
Best For: Granules, powders, agricultural products, minerals, fertilizers.
Specifications:
Material: MS, SS, Aluminum Profile
Belt Material: PVC Nylon Fabric
Speed: 0–15 m/min
Length & Width: Customized
Voltage: 440V
Brand: Synergy Automatics
Benefits:
Handles bulk and granular material efficiently
Reduces material spillage
Space-saving vertical transport
Industrial Conveyors
Components for Industrial Conveyors
Frames & Supports
Heavy‐gauge steel or aluminum extrusions form the structural backbone. Supports (legs, mounting feet) are engineered for floor or mezzanine installation, with adjustable height options for ergonomic alignment.
Conveying Medium
- Belt Conveyors: Continuous rubber, PVC or modular plastic belts—ideal for general‐purpose, incline/decline, or wash-down applications.
- Roller Conveyors: Gravity or powered rollers (live-shaft or individual drives) for carton, tote, or pallet handling.
- Chain & Slat Conveyors: Steel chains or interlocking slats for high‐temperature, abrasive, or heavy‐duty environments.
Drives & Controls
AC or variable‐frequency drives power motors (gear, drum, or motorized rollers). PLC‐based controllers and human‐machine interfaces (HMIs) govern speed, start/stop sequences, zone accumulation, and integration with upstream/downstream equipment.
Sensors & Safety Devices
Photoelectric eyes, proximity switches, and load cells provide position, presence, and weight feedback. Emergency-stop pull cords, skirt-board safety pulls, and guarded access panels ensure compliance with OSHA/ISO safety standards.
Common Industrial Conveyor Types
Flat‐Belt Conveyors
Versatile, cost-effective—suitable for assembly lines, packaging, and light‐to‐medium loads.
Incline/Decline Conveyors
Cleated or textured belts maintain product grip on slopes up to 40°.
Modular Plastic Belt Conveyors
FDA-compliant options for food/beverage or clean-room environments—easy to clean and reconfigure.
Accumulation Conveyors
Zone-controlled roller or belt sections buffer products without line pressure, ideal for staging, sorting, or intermittent downstream processes.
Gravity Conveyors
Passive roller or skatewheel systems that rely on slope—energy-free solutions for simple transfer lanes.
Specialty Conveyors
Spirals, overhead monorails, vibratory, cleated-belt, and magnetic conveyors for elevation change, orientation control, or ferrous‐part handling.