Roller Conveyor System manufacturer in India

A flexible and durable expandable roller conveyor that contracts, extends, and adjusts in height for versatile operations. Ideal for dynamic environments, this portable roller conveyor handles a wide range of applications including shipping, receiving, and temporary production lines.

Best For: Loading/unloading trucks, Temporary packing lines, Fulfillment and distribution centers

A heavy-duty, mild steel roller conveyor built for durability and performance. Ideal for box and tray movement, this manual roller conveyor supports various industries with its configurable sizes and load capacities.

Best For: Medium-weight product flow,Box and tray transportation,In-plant industrial handling,Cartons, bags, castings, trays.

A motorized roller conveyor built for heavy-duty applications such as pallet, drum, and casting transfer. Designed for rugged conditions with high load capacity and modular construction.

Best For: Warehouse accumulation lines, Tire and casting transport, Automotive and fabrication units

A compact, efficient manual or powered roller conveyor for small part handling. Excellent for workstations with limited space.

Best For: Compact assembly stations ,Sorting of small products, Delicate component transfers

Combines the structure of a conveyor line with rollers and the smooth motion of a belt system. Ideal for lightweight material handling in packaging or sorting zones.

Best For: Packaging automation ,Consistent material movement ,Small parts or carton handling

An industrial roller conveyor system is a versatile, gravity- or motor-powered material-handling solution that uses a series of cylindrical rollers to transport cartons, totes, pallets, and loose parts along straight or curved runs. Built with rugged steel frames, precision-machined rollers, and optional live-wheel or powered drives, it delivers smooth, low-friction movement—ideal for accumulation, sorting, and indexing operations.

Key Features

• Roller Types: Gravity rollers for passive flow; powered rollers (live-shaft or dead-shaft) for controlled indexing.

• Frame Construction: Heavy-gauge steel or aluminum extrusion, customizable width and height.

• Modularity: Easily reconfigure sections—straight, curve, merge, or divert—to adapt to changing layouts.

• Capacity & Speed: Roller diameters, pitch, and drive selection tuned for loads from a few kilograms to over a ton, at speeds up to several meters per second.

• Accessories: Guide rails, side guards, skates, accumulation zones, and photoeye-triggered stops for precise flow control.

Benefits

• Low Maintenance: Simple roller bearings and minimal moving parts reduce downtime and servicing costs.

• High Reliability: Durable components withstand harsh industrial environments and continuous operation.

• Scalability: Add or relocate modules as production demands evolve without major redesign.

• Cost-Effective: Gravity roller sections eliminate energy costs where powered movement isn’t needed.

Typical Applications

• Warehouse picking and packing lines

• Pallet infeed and outfeed systems

• Sorting and distribution centers

• Assembly-line part transfer

• Inspection and quality-control stations

With its combination of simplicity, durability, and flexible layout options, an industrial roller conveyor system forms the backbone of efficient material flow in manufacturing, logistics, and distribution facilities.

An industrial roller conveyor system is a versatile, gravity- or motor-powered material-handling solution that uses a series of cylindrical rollers to transport cartons, totes, pallets, and loose parts along straight or curved runs. Built with rugged steel frames, precision-machined rollers, and optional live-wheel or powered drives, it delivers smooth, low-friction movement—ideal for accumulation, sorting, and indexing operations.

Key Features

• Roller Types: Gravity rollers for passive flow; powered rollers (live-shaft or dead-shaft) for controlled indexing.

• Frame Construction: Heavy-gauge steel or aluminum extrusion, customizable width and height.

• Modularity: Easily reconfigure sections—straight, curve, merge, or divert—to adapt to changing layouts.

• Capacity & Speed: Roller diameters, pitch, and drive selection tuned for loads from a few kilograms to over a ton, at speeds up to several meters per second.

• Accessories: Guide rails, side guards, skates, accumulation zones, and photoeye-triggered stops for precise flow control.

Benefits

• Low Maintenance: Simple roller bearings and minimal moving parts reduce downtime and servicing costs.

• High Reliability: Durable components withstand harsh industrial environments and continuous operation.

• Scalability: Add or relocate modules as production demands evolve without major redesign.

• Cost-Effective: Gravity roller sections eliminate energy costs where powered movement isn’t needed.

Typical Applications

• Warehouse picking and packing lines

• Pallet infeed and outfeed systems

• Sorting and distribution centers

• Assembly-line part transfer

• Inspection and quality-control stations

With its combination of simplicity, durability, and flexible layout options, an industrial roller conveyor system forms the backbone of efficient material flow in manufacturing, logistics, and distribution facilities.

A motorized roller conveyor system uses powered rollers—either through live shafts or individual drives—to actively propel products along straight or curved paths, offering controlled, continuous flow without the need for belts. Its robust design features precision-machined rollers, variable-speed gear motors, and a rigid steel or aluminum frame, delivering reliable throughput for loads ranging from lightweight cartons to heavy pallets.

Key Features:

• Roller Drives: Live-shaft (common-drive) or dead-shaft (individual-drive) options for flexible layout and maintenance.

• Variable-Speed Control: Inverter or PLC-driven speed adjustment for smooth acceleration, deceleration, and accumulation.

• Modular Construction: Interchangeable straight, curve, merge, and divert sections to fit any plant layout.

• Integrated Intelligence: Photoelectric sensors and zone controls enable controlled accumulation, spacing, and line balancing.

• Low-Profile Design: Slim-frame options for ergonomic loading and minimal floor-space impact.

Benefits:

• Precise Product Handling: Consistent speed and positive drive eliminate slippage and reduce misalignment.

• Improved Throughput: Continuous, powered motion supports high-speed sorting, packing, and material transfer.

• Energy Efficiency: Zone-based drive activation powers only rollers under load, lowering power consumption.

• Reduced Maintenance: Sealed bearings and direct-drive motors minimize wear points and service intervals.

Typical Applications:

• Automated packing and case-erecting lines

• High-speed sortation in distribution centers

• Infeed/outfeed of palletizers and depalletizers

• Buffer and accumulation lanes in assembly cells

• Integration with robotic pick-and-place stations

A motorized roller conveyor system delivers the precision and flexibility needed for modern, high-volume production and logistics environments—keeping products moving smoothly, safely, and at the exact speed your process demands.

Synergy Automatics is a manufacturer of accumulation roller conveyor manufacturers in Chennai, India. An accumulation roller conveyor is a material‐handling system designed to buffer products on powered or gravity rollers without line pressure, allowing items to queue safely without jamming or damaging product.

Key Features:

• Zone Control Options:

  • Zero‐Pressure (Zero‐Backpressure): Sensors detect product presence; only rollers under a load zone run, so upstream items remain stationary until the lane ahead clears.

  • Low‐Pressure: Gentle backpressure keeps items lightly touching, useful where slight spacing is acceptable.

• Drive Methods:

  • Line‐Shaft: A single rotating shaft beneath rollers drives them all via springs or urethane belts—cost-effective for medium loads.

  • Motor‐Driven Rollers (MDR): Each roller has its own built-in motor and control, enabling precise zone actuation and minimal maintenance.

• Modularity: Easily add or remove accumulation zones, merge/divert sections, and safety stops.

• Sensors & Controls: Photoeyes or mechanical switches trigger individual zones; PLC or decentralized controllers manage zone logic and sequencing.

Benefits:

• Gentle Product Handling: Zero-pressure design prevents item crush or skid marks.

• Smooth Throughput: Automated zone‐by‐zone activation maintains line balance without manual intervention.

• Improved Line Efficiency: Buffers workstations, allowing downstream processes to pause without stopping upstream flow.

• Scalable & Flexible: Adjust zone length or conveyor length quickly as production needs evolve.

Typical Applications:

• Packing and case‐loading stations where temporary buffering is needed

• E-commerce sortation and fulfillment lines to decouple pick and pack speeds

• Assembly operations with intermittent downstream processing

• Quality‐control or inspection lanes requiring staged queuing

By choosing the right drive and control strategy, an accumulation roller conveyor keeps your line balanced and your products protected—maximizing throughput while minimizing jams and damage.

An industrial belt driven roller conveyor uses a belt under the rollers to move products smoothly. It works well for cartons, totes, and packages in warehouses, packaging lines, and manufacturing plants. This type is great for controlled movement and high-speed operations.

Best For: Warehouses, packaging lines, distribution centers, manufacturing plants.

A portable aluminium roller conveyor is light, rust-free, and easy to move. It is used for light goods, food packaging, and cleanroom operations. It is low-maintenance and easy to install.

Best For: Food packaging, light goods handling, cleanroom work, portable setups.