Synergy Automatics specialize in manufacturing and supplying high-performance conveyor systems for the mining industry. As automation takes center stage in modern mining, Autonomous Haulage Systems (AHS) are transforming how materials are moved—and conveyors play a crucial role in making these systems work efficiently.
While driverless trucks and smart machines often get the spotlight, conveyors are the backbone that keeps everything flowing safely, smoothly, and sustainably.
1. Keeping Material Moving All the Time
- Unlike trucks that need to stop, refuel, or wait, conveyors move materials continuously. This means fewer delays and better flow from the mine to the processing plant.
- In autonomous mining setups, conveyors carry materials from crushers and loaders straight to the next step—keeping everything running smoothly.
Real-life example: At Rio Tinto’s mines in Australia, long conveyor belts help reduce delays and improve efficiency.
2. Working Well with Autonomous Trucks
- Conveyors are often connected to self-driving trucks. After the trucks drop off materials, conveyors take over and move it to where it needs to go—without human help.
- These systems talk to each other using sensors and smart software. That way, the whole process is faster, safer, and more reliable.
3. Saving Money and Using Less Energy
- Electric conveyors use a lot less fuel than diesel trucks. They also don’t need as much maintenance. Over time, this means lower costs and better energy savings.
- Big mines can save up to 40% on haulage costs over 10 years by using conveyor systems. That’s a big win for the budget—and the environment.
4. Making Mines Safer
- Fewer trucks mean fewer chances for accidents. Conveyors stay in place and don’t need drivers, which helps reduce risks.
- With remote controls and built-in safety sensors, conveyors are easier to monitor and safer to maintain—especially in hard-to-reach or dangerous areas.
5. Better for the Environment
Conveyors help mines meet green goals. They create:
- Less carbon emissions
- Less dust in the air
- Less noise on site
Switching from diesel trucks to electric conveyors also supports a mine’s ESG (Environmental, Social, and Governance) efforts.
6. Smart Technology Built In
Today’s conveyors aren’t just metal belts—they’re smart machines. With the help of sensors and data systems, they can:
- Alert teams before something breaks
- Keep track of load levels
- Adjust speed to save energy
This makes them a great fit for autonomous mining operations where speed and safety matter.
7. What to Watch Out For
Conveyors aren’t perfect. They can be expensive to install and may not work well in very steep or complex terrain. But new types of mobile and modular conveyors are solving these problems, making them more flexible than ever.