Pneumatic Conveying Systems – Leading Manufacturer & Supplier in India
Synergy automatics are trusted manufacturer and supplier of pneumatic conveying systems designed to deliver efficient, dust-free, and automated bulk material transport for a wide range of industries. Our expertise spans the design, fabrication, installation, and maintenance of custom pneumatic conveying solutions that ensure smooth, reliable, and hygienic material transfer. Whether for cement, food processing, pharmaceuticals, chemicals, or power plants, our systems are engineered to meet stringent performance, safety, and environmental standards.
Types of Pneumatic Conveying Systems We Offer
Dilute Phase Pneumatic Conveying
Dilute phase pneumatic conveying uses a high-velocity airstream to carry bulk materials in suspension through a pipeline. It’s a cost-effective solution for transferring low-density powders and granules, making it a popular choice for industries seeking flexible and efficient pneumatic conveying systems.
Applications
Food processing (flour, sugar, starch)
Plastic granules in manufacturing plants
Powdered chemicals in process industries
Benefits
High-speed transfer for increased productivity
Flexible routing around plant layouts
Lower installation cost and simple design
Dense Phase Pneumatic Conveying
Dense phase conveying operates at low velocity and high pressure, pushing material in plugs or slugs through the pipeline. This method is ideal for handling abrasive or fragile materials while minimizing wear and product degradation. Many manufacturers choose this system for heavy-duty pneumatic material handling.
Applications
Alumina and mineral transfer in mining
Glass batch material handling
Cement, fly ash, and gypsum transportation
Benefits
Reduces material breakage
Extends pipeline and equipment life
Optimizes energy usage for bulk transfer
Vacuum Pneumatic Conveying
Vacuum conveying systems use negative pressure to pull materials through the pipeline, ensuring a fully enclosed and dust-free transfer. This is a preferred solution where hygiene, cleanliness, and contamination control are critical.
Applications
Pharmaceutical powder transfer
Dairy and food additives handling
Fine chemical production
Benefits
Prevents dust escape and contamination
Hygienic for sensitive products
Safe for hazardous or explosive powders
Pressure Pneumatic Conveying
pressure conveying systems push materials using compressed air, enabling high-capacity, long-distance transfer. These industrial pneumatic conveying systems are widely used in large-scale continuous operations.
Applications
Bulk cement loading into silos
Continuous feeding to production lines
Large-scale grain and feed transfer
Benefits
High throughput for bulk handling
Consistent, controlled material flow
Suitable for long-distance transport
Benefits of Our Pneumatic Conveying Solutions
Dust-Free Operation
Ensures workplace safety and meets environmental compliance.
Low Maintenance
Minimal moving parts reduce breakdown risks.
Hygienic Handling
Suitable for food and pharma-grade materials.
Customizable Capacity
Designed to suit your specific material and volume needs.
Flexibility in Layout
Pipelines can be routed around existing equipment.
Features of Our Pneumatic Conveyor
High-performance blowers and compressors.
Custom-designed pipelines for minimal material loss.
Automated PLC-based control for precise operation.
Energy-efficient operation with minimal air loss.
Wear-resistant bends and valves for long service life.
Why Choose Us for Pneumatic Conveying Systems
Proven Industry Expertise – As a trusted pneumatic conveying systems manufacturer and supplier, we have decades of experience delivering advanced bulk material handling solutions to industries worldwide.
Custom-Engineered Solutions – Every plant layout and material has unique challenges. Our team designs and fabricates tailor-made pneumatic conveying systems to meet your specific operational needs.
Complete Turnkey Service – From initial consultation and system design to fabrication, installation, and commissioning, we offer end-to-end support for a seamless project execution.
Global Standards Compliance – Our systems comply with CPCB, OSHA, ATEX, and food-grade hygiene standards, ensuring safe, efficient, and regulation-ready operations.
Reliable After-Sales Support – We provide prompt maintenance, spare parts availability, and technical assistance to keep your pneumatic conveying
FAQs
Are pneumatic conveying systems suitable for all bulk materials?
Yes, but the design must match the material’s density, particle size, and abrasiveness.
How do I choose between dilute phase and dense phase conveying?
Dilute phase is best for lightweight, non-abrasive materials, while dense phase is ideal for heavy or fragile products.
Can pneumatic systems reduce labor costs?
Yes, they automate material movement, reducing manual handling and related labor expenses.
What is the typical lifespan of a pneumatic conveying system?
With proper maintenance, systems can operate efficiently for 15–20 years.
Do you provide installation and commissioning services?
Yes, as a manufacturer and supplier, we handle full turnkey projects including installation, training, and service.