Hydraulic Conveying Systems – Efficient Slurry & Bulk Material Transport Solutions
As a leading manufacturer and supplier of hydraulic conveying systems, we specialize in designing, fabricating, and installing hydraulic conveyor systems for the efficient movement of bulk solids, slurries, and ash over long distances. These systems utilize water or another liquid medium to transport materials through pipelines, making them ideal for industries where dust control, continuous flow, and minimal material degradation are essential.
How Hydraulic Conveying Works
A hydraulic pipeline conveying system operates by mixing the material with a liquid—usually water—to form a slurry. This mixture is then pumped through a closed pipeline to the desired location. At the discharge point, the material is separated from the liquid, which can be reused in a closed-loop system, reducing water consumption and operational costs.
Types of Hydraulic Conveying systems
Slurry Hydraulic Conveying Systems
A slurry hydraulic conveying system transports bulk solids by mixing them with a liquid—typically water—to form a slurry. This slurry is pumped through a closed pipeline to its destination. The system is widely used in industries where dust control, continuous flow, and minimal material degradation are critical.
Applications
Power plants for fly ash and bottom ash handling.
Mining for ore slurry and tailings disposal.
Cement plants for raw meal and cement slurry transfer.
Benefits
Low Maintenance – Fewer moving parts compared to mechanical conveyors.
Long-Distance Transport – Effective for moving material over several kilometers.
Dust-Free Operation – Eliminates airborne dust emissions.
How it work
Material is mixed with water in a controlled ratio.
A high-pressure pump propels the slurry through a pipeline.
At the discharge point, a separation unit (like a thickener or cyclone) removes water for reuse.
Hydraulic Pipeline Conveying Systems
A hydraulic pipeline conveying system is designed for transporting bulk solids in a liquid medium through pipelines, but unlike slurry systems, it may use lower water-to-solid ratios and can handle both coarse and fine materials. It focuses on controlled flow velocity and efficient pumping for long-distance transfers.
Applications
Coal transport from unloading docks to storage yards.
Sand and mineral transfer in mining and dredging operations.
Slag and metal fines conveying in steel plants.
Benefits
High Efficiency – Maintains consistent throughput with minimal energy loss.
Flexible Material Handling – Handles a wide range of particle sizes.
Reduced Spillage – Fully enclosed pipeline ensures no product loss.
How It Work
Bulk material is introduced into a pressurized water stream.
Pumps maintain consistent pressure and flow.
Material is delivered directly to the storage or processing area.
Applications of Hydraulic Conveying Systems
Hydraulic Conveying Systems for Chemical & Process Industries
Our hydraulic pipeline conveying solutions are used for transporting powders, granules, and crystalline materials—such as soda ash, alumina, and catalysts—in slurry form. They ensure consistent feed rates, maintain product integrity, and integrate seamlessly with chemical reactors, mixers, and storage units.
Hydraulic Conveying Systems for Power Plants
Our hydraulic ash handling systems efficiently transport fly ash, bottom ash, and other combustion residues from boilers to disposal or storage areas. These closed-pipeline systems reduce dust pollution, improve workplace safety, and enable continuous operation without manual intervention. They are ideal for both thermal power plants and waste-to-energy facilities where reliable ash removal is critical.
Hydraulic Conveying Systems for Steel & Metallurgical Industries
We provide hydraulic systems for conveying slag, iron ore fines, coal slurry, and other by-products generated during steelmaking. These systems help in both primary production and waste recycling, ensuring a cleaner, more automated plant environment while reducing manual handling.
Hydraulic Conveying Systems for Mining & Mineral Processing
Hydraulic slurry pipelines are widely used for transporting ores, concentrates, and tailings over long distances, even across challenging terrains. They eliminate the need for multiple transfer points, reduce haulage costs, and ensure environmentally safe material handling in open-pit and underground mines.
Hydraulic Conveying Systems for Cement Plants
In cement manufacturing, our systems handle cement slurry, clinker dust, and raw meal in liquid form for efficient transfer between production units. Hydraulic conveying helps control dust emissions, maintain product quality, and streamline feeding into silos, kilns, and grinding mills.
Why Choose Us for Hydraulic Conveyor Systems
Proven Expertise – Decades of experience in industrial material handling systems.
Custom Engineering – Tailored solutions for plant layout, capacity, and material properties.
Global Standards Compliance – Designed to meet CPCB, OSHA, and ISO standards.
End-to-End Service – From design, manufacturing, and installation to commissioning and training.
Reliable Support – Quick-response maintenance teams and spare parts availability.
FAQs
What are the main types of hydraulic conveying systems?
The two main types are slurry hydraulic conveying systems—used for transporting fine particles in water suspension, and hydraulic pipeline conveying systems—designed for long-distance bulk material transfer through closed pipelines.
Which industries use hydraulic ash handling systems?
Hydraulic ash handling systems are commonly used in power plants, cement plants, steel plants, mining operations, and chemical processing units for safe and efficient removal of fly ash, bottom ash, and slurry-based materials.
What are the benefits of using a hydraulic conveyor system over mechanical systems?
A hydraulic conveyor system offers dust-free operation, minimal wear and tear, reduced maintenance costs, the ability to transport materials over long distances, and higher automation potential compared to mechanical conveyors.
Can hydraulic pipeline conveying handle abrasive materials?
Yes. Our hydraulic pipeline conveying systems are designed with wear-resistant piping and pumps to handle abrasive materials such as clinker dust, slag, and mineral ores, ensuring long service life and reliable performance.
Do you provide custom hydraulic conveying solutions?
Yes. As a manufacturer and supplier of hydraulic conveying systems, we design custom solutions based on your material properties, plant layout, and capacity requirements, ensuring optimal efficiency and compliance with global standards.