Overhead Conveyor Manufacturers
Synergy automatics is a leading overhead conveyor manufacturer, we specialize in the design, fabrication, and installation of high-performance overhead conveyor systems tailored to meet the specific needs of your industry. Our overhead conveyors are engineered to optimize space, streamline workflow, and boost productivity across various sectors, including automotive, manufacturing, and warehousing.
From mild steel overhead conveyors to automated chain-driven systems, we provide reliable solutions designed to improve your material handling processes and enhance operational efficiency.
What is an Overhead Conveyor System?
An overhead conveyor system is a material handling solution that uses a rail, chain, or I-beam structure to transport products above the working area. By utilizing vertical space, overhead conveyors free up valuable floor space, allowing for continuous or controlled product movement through various stages of manufacturing, assembly, or logistics.
Types of Overhead Conveyors We Manufacture
As trusted overhead conveyor manufacturers, we offer a wide range of systems designed to meet different load capacities, layouts, and operational environments. Our solutions are customizable to suit the unique demands of your production line.
I-Beam Overhead Conveyors
Our I-beam overhead conveyors use steel track beams to support trolley movement. These systems are designed for heavy-duty applications and are ideal for moving large, rugged loads in demanding environments.
Key Specifications:
Beam Sizes: 3″, 4″, 6″
Load Capacity: Up to 2,000 kg per trolley
Material: Powder-coated mild steel
Operation: Manual or motor-driven
Applications:
Automotive body transfer
Foundry component movement
Heavy equipment manufacturing
Enclosed Track Overhead Conveyors
Our enclosed track overhead conveyors provide a sealed tubular track for clean, quiet, and smooth operation. These systems are perfect for light to medium-duty applications in dust-sensitive areas.
Key Specifications:
Load Capacity: Up to 250 kg
Track Material: Zinc-coated or powder-coated
Chain Type: Quiet, low-friction
Layouts: Curves, inclines, declines supported
Applications:
Electronics manufacturing
Packaging lines
Garment handling
Power and Free Overhead Conveyors
Our Power and Free overhead conveyors combine a dual-track system that allows trolleys to start and stop independently, providing flexibility and buffering for complex, automated production lines.
Key Specifications:
Load Capacity: Up to 500 kg per trolley
System: Dual track – powered + free
Integration: PLCs, sensors, controlled accumulation, and diversion
Applications:
Paint and powder coating lines
Automotive component assembly
Multi-process operations
overhead monorail conveyor
overhead trolley conveyor system are ideal for linear and basic material movement in small-scale operations. These systems are designed for low-maintenance and efficient transport of products in light to medium-duty applications.
Key Specifications:
Load Capacity: Up to 150 kg
Operation: Manual or motorized
Track Type: Lightweight, easy to install
Speed: Adjustable based on operational needs
Applications:
Small warehouses
Garment storage
Parts transfer stations
Mild Steel Industrial Overhead Conveyors
Mild steel overhead conveyors offer a balance of durability and cost-effectiveness. These conveyors are ideal for general-purpose industrial applications and can be customized with protective coatings for harsh environments.
Key Specifications:
Material: Mild steel with powder coat or paint finish
Load Capacity: 100–1,000 kg per trolley
Finish: Anti-corrosion coating (optional)
Track Types: Open channel or enclosed track
Applications:
Component transfer in assembly units
Powder coating & painting operations
Industrial product movement in fabrication shops
Overhead Chain Conveyor Systems
Our overhead chain conveyor systems use forged chains to power trolleys, providing precision and durability. Designed for high-temperature and high-load conditions, these systems are ideal for automated environments.
Key Specifications:
Chain Type: Forged link / rivetless
Load Capacity: Up to 2,000 kg
Speed Control: VFD compatible for precise speed adjustment
Material: Mild steel or stainless steel (custom options available)
Applications:
Paint shops and drying ovens
Long-distance product movement
Industrial assembly lines
Warehouse to line feeding
Key Industries We Serve
We are proud to supply overhead conveyors to industries including:
Automotive
Food Processing
Garment & Textile
Engineering & Fabrication
Paint Shops & Surface Coating Units
E-Commerce Warehousing
Benefits of Overhead Conveyors
Improved Floor Space Utilization:
Free up valuable floor space for other operations.
Continuous and Controlled Product Flow:
Streamline material handling and improve efficiency.
Enhanced Safety:
Reduce manual handling and improve workplace safety.
Easy Integration with Automation Systems:
Seamlessly connect with existing automated processes.
Cleaner and More Organized Work Areas:
Minimize clutter and improve cleanliness in your facility.
Why Choose Us as Your Overhead Conveyor Manufacturer?
In-house Fabrication
Full control over quality, ensuring top-notch standards.
Custom Design Solutions
Tailored to fit your plant layout and workflow needs.
Durable Components
We use premium-grade steel and precision chains to enhance durability.
Installation & Commissioning Support
We provide full installation support for smooth integration.
After-Sales Maintenance Contracts
Ensuring long-term performance with preventive maintenance
Frequently Asked Questions (FAQs)
1. What is the difference between I-beam and enclosed track conveyors?
I-beam conveyors are for heavy-duty use and provide open-track visibility, while enclosed track systems are compact, quiet, and suited for lighter operations.
2. Can your conveyors be integrated with robots or sensors?
Yes, our systems can be integrated with PLCs, sensors, IoT devices, and robotic arms for smart automation.
3. Do you provide maintenance services?
Yes, we offer preventive maintenance and AMC (Annual Maintenance Contracts) to all clients.