Industrial Automation System
Transform Your Factory into a Smart, High-Performance Facility with Our End-to-End Automation Solutions
Modern industries need more than quality machines—they need intelligent, connected automation systems to boost reliability, safety, and efficiency.
At Synergy Automatics, we specialize in designing and integrating Industrial Automation Systems using advanced technologies like PLC, SCADA, HMI, drives, motion control, robotics, and IIoT. Our solutions help you modernize operations across manufacturing, process industries, and utilities across India.
What Is an Industrial Automation System?
An Industrial Automation System is a combination of hardware and software designed to control machines, production lines, and processes with minimal human input.
Key Specifications:
Sensors & Instruments
Measure temperature, pressure, flow, level, and position.
PLCs (Programmable Logic Controllers)
Control sequencing, logic, and safety interlocks.
HMIs (Human Machine Interfaces)
Allow operators to monitor and control equipment.
SCADA Systems
Enable plant-wide supervision, data logging, and alarm management.
Robotics & Actuators
Automate repetitive tasks, assembly, and material handling.
Industrial IoT (IIoT)
Enable real-time data analytics, remote access, and predictive maintenance.
Drives & Motion Controllers
Provide accurate speed, torque, and position control.
Our Industrial Automation Solutions
We deliver customized solutions for different sectors and processes:
PLC-Based Control Systems
- Multi-brand PLC support (Siemens, Allen Bradley, ABB, Mitsubishi, etc.)
- Logic design for interlocks, sequencing, and process automation
- Electrical panel design and PLC programming
SCADA & Central Monitoring Systems
- Real-time plant monitoring and centralized dashboards
- Alarm/event logs, trend analysis, and historical data reports
- Multi-location integration and remote access
HMI & Operator Interfaces
- Intuitive dashboards and process visualization
- Parameter setting, diagnostics, and alerts
- Recipe and mode management
Motion Control & Servo Automation
- High-speed, precise control for packaging, cutting, labeling
- Multi-axis motion synchronization and advanced cam profiles
Robotics & Assembly Line Automation
- Robotic arms for palletizing, welding, and inspection
- Seamless integration with conveyors and vision systems
Custom Control Panel Design
- MCC, PCC, VFD, servo, and remote I/O panels
- Designed to industry safety standards (IP rated, IS/IEC compliant)
- Clean layout and easy access for maintenance
Conveyor & Material Handling Automation
- Smart conveyors (belt, slat, telescopic, modular, roller)
- Solutions for sorting, merging, accumulation, truck loading
- Sensors, barcode scanners, and control system integration
Industrial IoT (IIoT) & Smart Factory
- Real-time machine and utility monitoring
- Cloud dashboards, mobile alerts, OEE tracking
- Energy monitoring and predictive maintenance
Industries We Serve
We offer domain-specific automation systems for:
Steel Plant Automation
Cement Plant Automation
Chemical Plant Automation
Food & Beverage Automation
Pharmaceutical Automation
Automotive Automation
Packaging Automation
Paper & Pulp Automation
Textile Industry Automation
Mining & Bulk Material Handling
Power Plant Automation
Electronics & PCB Automation
Oil & Gas Automation
FMCG & Bottling Lines
Building Automation & BMS
HVAC System Automation
Renewable Energy Automation
Plastic & Injection Molding Automation
Water & Wastewater Treatment (WTP/STP/ETP)
Benefits of Industrial Automation Systems
Increased Productivity – Continuous, high-speed operations
Consistent Quality – Minimized human errors
Lower Operating Costs – Optimized manpower, energy, and materials
Improved Safety – Automated alerts and fail-safes
Real-Time Monitoring – Dashboards for live visibility
Scalability – Modular systems ready for expansion
Regulatory Compliance – Data logs for audits and certifications
Why Choose Synergy Automatics for Industrial Automation solution?
Domain Expertise across 15+ industries
Multi-Brand Integration – Siemens, ABB, Allen Bradley, Delta, and more
Ongoing Support – Onsite training, remote troubleshooting, AMC
Complete Project Execution – from design to commissioning
Custom Solutions – Built to your process, not off-the-shelf
Future-Proof Design – Cloud-ready and IIoT integrated systems
FAQ for Industrial automation system
1. What industries use Industrial Automation?
From steel and cement to pharma and food processing—almost every manufacturing sector can benefit.
2. Can I retrofit old machinery?
Yes! We specialize in upgrading outdated systems with modern PLC/SCADA while preserving existing hardware.
3. Do you support remote monitoring?
Yes, we offer SCADA and IIoT solutions with secure cloud-based access.
4. Which brands do you support?
We work with Siemens, ABB, Allen Bradley, Schneider, Mitsubishi, Delta, and more.
5. What if I need long-term support?
We provide AMCs, periodic system health checks, and dedicated service engineers.