Industrial Automation for Chemical Plants
Industrial automation is essential for today’s highly regulated chemical industry. Synergy Automatics delivers advanced PLC, SCADA, batch control, chemical dosing automation, and real-time monitoring solutions for chemical and petrochemical plants. Whether your process is batch, continuous, or hybrid, we help you improve efficiency, ensure compliance, and enhance safety.
What is Chemical Plant Automation?
Chemical plant automation refers to the use of technology—such as Programmable Logic Controllers (PLC), Supervisory Control and Data Acquisition (SCADA) systems, Human-Machine Interfaces (HMI), sensors, and control logic—to monitor and control chemical manufacturing processes with minimal human intervention.
Automation systems in chemical plants are used for:
Precise chemical dosing & Batch sequencing and recipe management
Reactor temperature and pressure control
Storage tank and utility automation
Safety interlocks and compliance monitoring
This ensures consistent product quality, minimizes human error, reduces raw material wastage, and significantly improves safety in hazardous environments.
Automation Systems for Chemical & Petrochemical Industries
Batch Process Automation
- Smart recipe management with automatic sequencing
- Flow-based chemical dosing automation
- Jacket temperature control for mixers & reactors
- pH, turbidity, and conductivity monitoring
- Batch reporting for regulatory audits
Reactor & Vessel Automation
- Temperature, pressure, flow regulation with PID logic
- Heating/cooling jacket automation
- Inert gas & nitrogen blanketing
- Vacuum interlock systems
- Emergency shutdown (ESD) integration
SCADA Monitoring & IIoT Dashboards
- Real-time trends, alarms, and event logging
- Energy dashboards and predictive maintenance
- Remote access via secured IIoT protocols
- 21 CFR Part 11 readiness for regulated industries
Tank Farm & Utility Automation
- Ultrasonic/radar-based tank level monitoring
- Redundant pump alternation logic
- Scrubber, vapor extraction automation
- Fire safety & leak detection interlocks
Dosing & Metering Systems
- High-precision dosing via metering pumps
- Multi-chemical sequence automation
- Solvent transfer systems with auto-flush
- Dosing skid integration with SCADA
Safety & Compliance Automation
- SIL-rated safety interlocks
- Flameproof (ATEX) panel designs
- Trip logging and alarm reporting
- Gas leak & toxic vapor monitoring
Distillation Column Automation
- Reboiler temp & reflux ratio control
- Column pressure optimization
- Condenser cooling loop automation
Benefits of Automating Your Chemical Plant
Consistent product quality and purity
Precise dosing = reduced chemical wastage
Real-time control over critical parameters
Improved plant uptime with predictive alerts
Safer environments with minimized human exposure
Why Choose Synergy Automatics for chemical plant automation?
Decades of experience in chemical plant automation
Seamless integration with Siemens, ABB, Allen Bradley, Mitsubishi, Delta
24×7 support & AMC options
Solutions for corrosive & explosive environments (ATEX)
Field-proven accuracy in chemical dosing, pressure, and temperature control
FAQs – Chemical Plant Automation
1. Can older plants be automated without full shutdowns?
Absolutely. We retrofit systems in phases using modular PLC/SCADA to avoid downtime.
2. Are your panels ATEX certified?
Yes. Our panels comply with ATEX/IECEx for hazardous zones.
3. How does automation reduce chemical wastage?
Automated dosing ensures precise delivery, reducing overuse and manual errors.