CNC machining · Fabrication · Special purpose machines
Press Tools
Synergy Automatics designs and manufactures various types of quality press tools in Chennai, India for automotive and Aerospace Industry. List of Press tools manufactured by us includes following types.
- In-house CNC & fabrication
- Drawing-to-part manufacturing
- Inspection before dispatch
- Design & engineering
- In-house manufacturing
- Installation & commissioning
- Support across India
Press Tool Designers and Manufacturers in India
Progressive Press Tools
Compound Press Tools
Combination Press Tools
Other Simple Press Tools
We follow industry leading standards to design, manufacture and assemble high quality press tools which can withstand higher stress and fatigues to chuck precise metal parts. In order to achieve high quality parts. We follow the below material standards
Top plate - Mild Steel
Punch back plate - OHNS / EN8
Punch holder - OHNS / EN8
Punch - D2
Stripper plate - OHNS / EN8
Die - D2
Die back plate - OHNS / EN8
Bottom plate - Mild Steel
Spring, Pillar and Pillar bush - Misumi
All Dies and Punchs are Vacuum hardened appropriately to last longer.
Press Tools
Clarity at every step
How We Deliver Your Project
A clear, four-step route from your requirement to a working system.
- 01
Share drawings
Send 2D/3D drawings, material, quantity, tolerance and finish requirements.
- 02
Review & quote
We review manufacturability, process route and lead time.
- 03
Manufacture
Machining, fabrication or assembly on our in-house equipment.
- 04
Inspect & deliver
Dimensional inspection, packing and dispatch to your site.
Progressive Press Tools Manufacturers
A progressive tool differs from a stage tool in the following respect: in a progressive tool the final component is obtained by progressing the sheet metal or strip in more than one stage. At each stage the tool will progressively shape the component towards its final shape, with the final stage normally being cutting-off.
It is one of complex forming press tools and Only a handful of manufacturers in India manufactures Progressive press tools in India. Our experienced professionals can design complex progressive press tools.
Compound Press Tools Manufacturers
The compound tool differs from progressive and stage tools by the arrangement of the punch and die. It is an inverted tool where blanking and piercing takes place in a single stage and also the blanking punch will act as the piercing die.
Forming Press Tools Manufacturers
Forming is the operation of deforming a part in curved profile. Forming tools apply more complex forms to work pieces. The line of bend is curved instead of straight and the metal is subjected to plastic flow or deformation.
Combination Press Tools Manufacturers
In a combination tool two or more operations such as bending and trimming will be performed simultaneously. Two or more operations such as forming, drawing, extruding, embossing may be combined on the component with various cutting operations like blanking, piercing, broaching and cut off takes place- it can perform a cutting and non cutting operations in a single tool.
Product Categories
Press tool is a metal forming process for Sheet metals. Sheet metals are mostly used for industrial & consumer parts because of its capacity for being bent and formed into complex shapes. Galvanized iron, tin plates, copper, brass, zinc, aluminium etc metals are mostly used. Sheet metal parts include automotive, agricultural machinery, and aircraft components as well as consumer equipment.
Selection of sheet metal forming operation depends on the selection of a material with adequate form-ability, appropriate tooling and design of part, the surface condition of the sheet material, proper lubricants, and the manufacturing conditions such as the speed of the forming operation, forces applied, etc. sheet metal forming processes includes:
Shearing
Bending
Drawing
Squeezing.
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Before you enquire
Frequently Asked Questions
Quick answers about Press Tools. Can't find yours? Our sales desk will help.
What do you need to quote a machined part or machine?
Share drawings (PDF, STEP or DWG), material, quantity, tolerances, surface finish and delivery expectations. For machines, describe the part, cycle time and the operation to be automated.
Do you handle prototype and low-volume orders?
Yes. We take up prototypes and small batches as well as repeat production, depending on the part and process.
Can you manufacture from samples without drawings?
Yes. Our engineering team can reverse-engineer a sample into drawings before manufacturing.
Where is manufacturing carried out?
Manufacturing is carried out at our Tiruchengode plant in Tamil Nadu, supported by our Chennai office.
Do you inspect parts before dispatch?
Yes. Parts are checked against the agreed drawing and tolerances before packing and dispatch.
Let’s engineer what’s next
Talk to an engineer about Press Tools
Share your product, process and the problem you want to solve. We will review it and come back with the right next step — usually within one working day.